Life . . . and a trouble-free journey . . . is all about the details

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Okay, no snickering about the technicolor assemblage above. The two jerry cans are colored appropriately for their purpose—blue and water, yellow for diesel. The tangerine gas bottle is courtesy Graham Jackson, who bought it and had it filled for us in Durban while we were still en route to Africa. Not sure if that was the only color available or if he was having some fun. And the straps? Green was all they had, okay?

But that’s not the story here. The story is about the level of detail one should aim for when inspecting a vehicle before a major trip, and especially the level of detail one should aim for when inspecting a new piece of equipment or a new accessory.

Consider this double jerry can and gas bottle carrier, custom-made to fit on the Kaymar rear bumper on our Land Cruiser Troopy. It seemed more than adequate when we picked up the vehicle after its installation. The pivot rides on a heavy-duty bearing and was rock-solid. I liked the locking bars to prevent fuel or water theft. I wasn’t pleased with the sharp edges of the tie-down strap keepers, but they seemed adequate until we got the Troopy back to the states where I could modify them. Our supplier had already installed a NATO fuel can and a plastic water can in it, so we simply filled them and left on the trip, which this time was a long, long route with no fuel resupply for at least 700 miles. And we had no trouble with the carrier.

The next trip, our last in Australia, involved another long no-resupply section (have you gathered these are common in Australia?). Although we had more than enough fuel under even the most pessimistic calculations, I nevertheless filled the yellow can on the rack.

A good ways along the Anne Beadell Highway, at the Ilkurlka Roadhouse, I walked around the back of the vehicle and smelled, then saw, diesel fuel pouring in a tiny but steady stream from the bottom of the can. When I pulled out the can and looked at the bottom of its receptacle, I immediately saw why. The base of the receptacle had been assembled in such a way that it left four welds protruding above the rest of the base. One of those welds had simply ground its way through the jerry can.

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It was not an issue for that trip, but it could well have been on another with more critical fuel needs. People have, indeed, died from identical issues. While we were in convoy with friends, and had satellite telephones, it still could have presented a major hassle.

When we picked up the Troopy in Durban this week, I addressed the problem temporarily but effectively with a double layer of the yoga mat material we always carry for lining cabinets and stopping random rattles. With new jerry cans in place we were on our way.

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It was a good lesson.